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Step 04 · Steel-Edge Forming — GA-8000

Steel-Edge Forming Machine

Cold-rolls coiled steel strip into accurate steel-edge profiles for plywood box frames, with encoder cut-to-length and touchscreen control.

Steel-Edge Forming Machine
FIG. 04 · Steel-Edge FormingGA-8000
Model GA-8000 (high speed)Motor power 6 kWControl system PLC + servo drive
Overview

Built around your product

The GA-8000 cold-rolls coiled steel strip into the edge profiles that frame and reinforce nailless plywood boxes. Multi-stage rollers produce smooth, consistent profiles, an Omron PLC with Inovance servo drive synchronizes feeding and forming, and the encoder measures and cuts each profile to the preset length automatically. Modular tooling adapts the machine to different profiles with quick changeovers. An automatic steel strip decoiler is included as standard, and a dual-output configuration is available for two strip profiles from one machine.

KEY ADVANTAGES

Multi-stage rollers produce smooth, consistent profiles

Synchronized servo feeding supports stable continuous output

Modular tooling adapts to different profiles with quick changeover

Touchscreen control with visual settings and fault prompts

APPLICATIONS

Steel-edge profiles for plywood boxes

Box frame reinforcement strips

Collapsible box connecting strips

Custom roll-formed steel components

WORK SHOWCASE

In production

Steel-edge forming machine at a customer factory
Steel-edge forming machine at a customer factory
Formed steel edges discharging from the machine
Formed steel edges discharging from the machine
Touchscreen control of the steel-edge forming machine
Touchscreen control of the steel-edge forming machine
FINISHED SHOWCASE

Finished product

Finished steel edges — stacked profiles
Finished steel edges — stacked profiles
Finished steel edges laid out in the workshop
Finished steel edges laid out in the workshop
Finished steel-edge profiles — close-up
Finished steel-edge profiles — close-up
Technical Data

Specifications

Standard configuration data. Machines are configured to order — contact us for values matched to your product.

ModelGA-8000 (high speed)
Motor power6 kW
Control systemPLC + servo drive
Machine size (L×W×H)3,100 × 800 × 1,600 mm
Recommended working area5 × 2 m
Configuration

Brand-name core components

The standard configuration of the GA-8000. Alternative brands and upgraded configurations are available on request.

FREE GIFTFree gift — steel strip feeder rack
Free gift — steel strip feeder rack
Control systemPLC control systemOmron, Japan
Servo drive & motorServo systemInovance
Die assemblyHigh-end guide-sleeve design
Screws304 stainless steel
SpringsPrecision die springsDaido, Japan
Electrical componentsLow-voltage electrics setCHINT
Proximity switchesPosition sensing setXinling
Dust protectionFull dust-proof design with cover
Included accessoriesFeeder and feed rack
WORKFLOW

Standard operating sequence

01

Strip feeding

Guides align the coiled strip for stable, continuous delivery.

02

Roll forming

Multiple roller stations gradually shape the required profile.

03

Cut to length

The encoder measures length and triggers cutting at the preset value.

04

Profile output

Finished steel edges discharge automatically for downstream pressing.

OPERATION GUIDE

How to operate

01

Check and test-run

Inspect guards, chains, bending dies and cutters, and confirm the e-stop and power supply. Run the machine empty for 1–2 minutes and confirm smooth, quiet operation.

02

Load the steel coil

Hoist the coil onto the feeder rack and secure it. Thread the strip through the guide wheels, feed rollers and straightening wheels into the bending die.

03

Set the parameters

Enter the edge length on the control panel (e.g. 1200 mm) and confirm the 40 mm strip width and the 90° bend angle for standard L profiles.

04

Trial run and adjust

Cut 1–2 trial edges and check: length error within ±1 mm, bend angle 90° ±0.5°, clean cuts without burrs. Adjust feed accuracy, die gap and bend depth until qualified.

05

Run production

Switch to automatic: the machine feeds, cuts to length, bends and discharges on its own. Guide the strip lightly by hand — never reach into the die zone — and stack finished edges neatly.

06

Shut down and clean

Stop feeding, run empty for 10 seconds to clear remaining strip, then e-stop and power off. Clean iron filings and oil from the table, dies and rollers, and oil the dies against rust.

Safety: wear cut-resistant gloves and keep hands and head out of the feed opening, bending dies, cutters and chains while the machine runs. Stop immediately on noise, jamming, smoke or leakage — never run a faulty machine.

Planning for a Steel-Edge Forming Machine? Send your box dimensions and output target.